How to Choose the Correct Convolute Wheel

3 Variables to Consider When Selecting a Convolute Wheel

Preferred Abrasive’s convolute wheels are all manufactured with non woven, high quality materials to ensure durability and an increased lifespan. Before you select a convolute wheel, you need to understand how they are identified and what your part’s final application is.

While Preferred Abrasives carries a range of convolute wheels, our most popular types include 7SF, 8SF, 9SF, 9AF, or 9AM. The first digit corresponds to the density (hardness), the second digit corresponds to the grain (A stands for aluminum oxide and S stands for silicon carbide), and the final digit is the grade designation (F stands for Fine and M stands for Medium).

Here’s What You Need to Know to Choose the Correct Convolute Wheel for Your Project:

1. Convolute Wheel Hardness

Convolute wheel hardness is determined by the tightness of each wrap of material and the amount of bond (resin) used in the wheel.

Convolute wheels most often come in three hardness levels: soft, medium, and hard. These levels correspond to identifying numbers to easily identify the proper wheel type. Soft convolute wheels are 7, medium convolute wheels are 8, and hard convolute wheels are 9.

Typically, a level 8 hardness convolute wheel is a good starting point and you can either move up or down in hardness if needed. A good test to know if your convolute wheel is too soft for burr removal is if the wheel is dispersing high levels of dust. On the other hand, a level 9 convolute wheel could be too hard and cause flat spots where the burr was.

Preferred Abrasives carries both XL and XL2 convolute wheels. The XL wheels are specially created with an open web construction that adds to their finishing capability. The XL2 wheels contain additional grain and resin that add to their durability and hardness. XL2 wheels are ideal for heavy deburring and rapid stock removal. Again, it is essential to understand the material’s final application before you start grinding to ensure you choose the correct hardness level.

2. Convolute Wheel Abrasive Grain

Preferred Abrasives offers convolute wheels in two abrasive grain materials, silicon carbide and aluminum oxide. Silicon carbide provides a brighter and shinier finish, while aluminum oxide provides a duller satin finish.

3. Convolute Wheel Grit

Most convolute wheels come in two grits: fine or medium grit. Depending on your desired outcome, fine grit wheels are by far the most common and are better for small burs and will provide a better finish, while the medium grit is coarser and used to remove material faster when surface finish is not critical.